massimo 500 utv transmission problems

Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. This relieves the tension on the gearbox and allows you to shift gears. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. Any misfire or white smoke on start up? I own a Hisun myself. Overheating problems are a very common issue in all Massimo UTV models. This unfortunately results in quite a number of bad fuel injectors. Engine compression is a common problem in Hisun 500 UTVs. However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. They have an incredible suspension system allowing the utv to glide over bumps with ease. Email this Business. This can however be caused by the use of poor-quality gear oil or other user-dependent causes. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. Your previous content has been restored. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 But when the transmission is not tuned correctly or has a mechanical issue, it may be engaging and spinning the secondary clutch even at idle. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. Test your batterys voltage to ensure it is at 12 volts. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. This post covers some of the most common causes if your ATV doesnt go into gear. When you purchase through links on our site, we may earn a commission at no additional cost to you. Is water circulating? Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. I have a Massimo 500 utv efi, shift problems. Wiring Issues On Massimo UTVs 4. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). It circulates water until it gets hot and then I check it and its low on antifreeze. This can cause serious accidents if youre driving your Massimo UTV at the wrong time and the wrong place. I pulled the plug and its brown as it should be. Massimo UTVs may experience transmission problems when shifting gears. To bleed the air from the system of your UTV, follow the steps below. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. Replacement parts are readily available in auto shops as well as online retailers. The engine sometimes overheats without any known cause. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. The throttle body has been changed. RwpJtk from UTV Board. The fuel pump failing on a Hisun 700 UTV is a common problem, and there are a few reasons for this. Make sure it is according to spec. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. This is one of the easiest to verify, but it's also one of the most crucial. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. Are Massimo UTV problems a deal breaker? They are often thousands less than their competitors, but they still have their list of common problems. Welcome to my world. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. Greatly appreciated! Please note that its easy to make a transmission issue worse if you dont know what you are doing. I went to the lower one(which is a nightmare to see and bled it and then went back to the top one and bam it now works great. Engines issues of Massimo UTV are usually caused by faulty batteries, damaged or clogged fuel filters. Fixing this issue is relatively easy. If the oil is black and smelly, its old and long overdue for replacing. When you fill and bleed it check for bubbles coming up in reserve tank. Have any of you folks run across this? However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. As an Amazon Associate, I earn from qualifying purchases. Winching 101: How Does an ATV Winch Actually Work? Clear editor. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. But there will be no other major problems. Welcome to Off-Road Care. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. I got to feel it too, when I held my fingers too close to the conductor. Especially wires that are vital to keeping the vehicle running. If the problem persists, check the 4WD servo motor. Scuba Certification; Private Scuba Lessons; Scuba Refresher for Certified Divers; Try Scuba Diving; Enriched Air Diver (Nitrox) Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. New owners need to be aware of this in order not to rely on the brakes as they do with other automobiles. If not adjusted correctly, the bike will not shift as it should. Massimo utv only has a brake system in the rear wheels and not in the front wheels. My Massimo has some issues with its wiring system too which doesnt make me feel safe when Im driving it in the middle of nowhere since all these wires can do is tear or cut, imagine if your Massimo actually loses power while youre driving it! Based on the bubbles and continuous loss of water I fear its a gasket. Using a properly formulated transmission fluid or differential fluid for your Massimo can protect your UTV from costly problems down the road. The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. The mechanism for engaging or disengaging the diff may be broken. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . Posted Over 1 Month. There are aftermarket belts available that offer better performance and longevity at a smaller price. The shift fork is what shifts the gears in place. Theyre inexpensive, and theyre generally the source of no spark. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. Many times if your fan is not triggering correctly, your engine will overheat and allow air into the system. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. The Massimo is made by Hisun and has the engine and transmission made in. Some of the most common causes of this include issues with your valves, faulty spark plugs, a dead battery or loose battery cables, and old fuel. I am praying Im wrong or its just a gasket. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. Avoid driving your Massimo utility vehicle in the rain. These issues are discussed below. You may find that the problem is worse at colder temperatures. Presumably manual transmission. This has been shown to decrease the engine lifespan. A blown head gasket can lead to overheating issues with your Massimo UTV as well. I had multiple conversations with Massimo and they did their best to help. Spacious cargo bed for hauling farm produce, hay, and other cargo. There may be debris or metal shavings constricting the gears. 3101 W Miller Rd. They appear to be of high quality and perform admirably. . ! . After replacing the sensor, make sure it is clocked correctly. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Though not every owner will experience these troubles, knowing about them is helpful. If you have any questions or suggestions regarding this article, please feel free to contact me. Browse Massimo Motor Msu 500 Utv/utility ATVs. Massimo utv braking system performance is suboptimal. A properly functioning fuel injector will spray out a fine mist. Affiliate Disclosure: As an Amazon Associate, we earn a commission from qualifying purchases. They didnt make their debut until 2014 at the AIM Expo in Orlando. Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. Step 1: Does the ATV shift gears normally with the engine off? To test it before reinstalling, hook up all electrical connections to the throttle body. The light came on again today. Check your spark plugs to ensure they are not coated with a foreign substance such as fuel, oil, or coolant. If it is bent or worn, it cant push the gears completely in place. Happy hustling! It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. No smoke and no water coming out exhaust. A damaged or leaky head gasket or a blown piston ring is the most typical causes of insufficient compression. and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. It is supposed to spin freely in one direction and be locked in the other direction. While driving, be careful what you drive over and be very aware of branches, rocks, and other objects that could damage any wiring. Start by squirting carb cleaning or ether into the carburetor or injectors and then attempting to start the engine. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. What I found was it does not take much for it to become air bound. One of the common Massimo utv problems is the Leaks. Okay mine isnt fixed. If i let it cool off, it will run fine again for a few minutes, then repeat the process. 471cc fuel injected 4-stroke engine Just some of the standard features are; independent dual A-arm suspensions, On-Demand 4-wheel drive, dual bucket seats, automatic CVT drive system, and 4-wheel hydraulic disc brakes. While working on the farm or driving outdoors, the wires can get cut or torn easily by a tree branch or other similar objects. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? This problem is more common in Massimo 400 and 500 UTV. These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. About | Contact Us | Privacy Policy Copyright2023. This is the first issue its had in 3 years. 2000 Suzuki Quadmaster 500. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. Model MSU-500 Camo. I will bring it back to him tomorrow .. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. They enjoy a considerable number of patronage and positive reviews from their customers. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. Ive had 2 issues with mine. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. This pressure on the gears makes the ATV very hard to shift. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. Inspect the emission system and transfer pump screen for any fault. The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. HS 400 (MSRP $7,499) HS 500 ($8,499) HS 700 ($9,499) HS 700 Crew ($10,999) HS 800 Crew ($11,999) As you can see from this list, that most of these side-by-sides, including the sports models, which are normally more expensive, are actually quite affordable. Page 1 READ THIS MANUAL CAREFULLY! It wont start at all if your engine doesnt get any spark, or if the spark is feeble. Engine Compression. Regular maintenance can sometimes fix performance issues. As a preventive measure, avoid using the Massimo utv in the rain. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. Was: $121.09. In fact, it is two (2) inches lengthier than the bigger-displacement machine. The most common problem that 500 owners experience include; 1. KAWASAKI MULE PRO-MX700 VS. HONDA PIONEER . When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. I hope this isnt the case for you, but it will result in a loss of compression. I took it to the local Massimo authorized shop, he kept it 3 days . Common Transmission Troubles 3. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. Inspect the bellcranks to make sure they are not stripped or have split. Adjust the ball ends until they drop straight onto the shifter. Poor acceleration is among the most frequent Massimo UTV problems. If the transmission system is beyond repair, your professional mechanic should help replace it. Overall, I believe Hisuns 500 UTV is quite balanced. Ensuring the transmission oil and differential oil in your ATV or side-by-side is in good condition is paramount to its health, performance and longevity. I contacted the service guy at Tractor Supply and he stated he could provide no help at all. Theres not one. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. Add new oil to the correct level. If the motor does not work, the bike will not shift gears. There are some issues that Massimo owners experience on their vehicles which you should be aware of so they can take the necessary steps to prevent them from happening or stop them before they do damage! Clean it to remove the dirt or replace it. Massimo utv has an open rear end. If the motor does not turn even when hooking it up directly to a battery, it may be burnt out and need replacing. 2022 HONDA PIONEER 520 AND 500 . Your email address will not be published. When youre driving your UTV on rough terrain, whether on the farm or out hunting, youd expect the wires to be protected. Read moreabout us here. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. VMC Chinese Parts $ 8.75. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. Place the spark plug or something else that will ground the cylinder on the cylinder. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. If it does, you should be good to go. Inspect the air filter for blockage or damage. 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new On Ebay Mine is doing same exact thing. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. Be sure to keep all the filters clean and replace them as necessary. Some ATVs use an oil-sump wet clutch in combination with the dry clutches on the CVT belt transmission. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. I'm also the owner and editor of BoostATV.com. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. Massimo owners have experienced issues with their Massimos engine which would cause them to overheat while they were being used and therefore cause them to break down. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. Engine Problems 2. Learn More. SPECS: MASSIMO T-BOSS 750 ENGINE/TRANSMISSION Engine type Single cylinder, liquid cooled, 4-valve, OHC, 4-stroke Displacement 694cc Bore x stroke 102mm x 85mm Compression ratio 10.2:1 Lubrication system Wet sump Additional cooling Auto fan Induction EFI Pasted as rich text. Its starts and runs fine. Inspect the 4th relay located beside the battery. MSRP: $823.99. Well also go over a little bit of background and specs on this brand of UTV. Hello! If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. Set the gear shifter to neutral. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). Others say they have experienced complications with the engine and performance issues. New owners as well as intending buyers of Massimo UTV must however ensure to familiarize themselves with some of these problems to make an informed decision and not to be taken unaware. If the problem persists, the transmission system might be faulty. Make that the air filter is clean and that the airbox intake is . The hose neck on the head has nothing in it. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. They stopped selling them because of bad engine issues. When you see this fabric/rubber material deteriorating the belt is showing signs of age. Why You Shouldnt. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. This initial test allows you to narrow down the possible culprits of your gear-shifting issue. To test your battery, youll need a multimeter set to voltage. Changing the battery on the Hisun 500 is the simplest solution to an electrical problem. In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? Make that the air filter is clean and that the airbox intake is clear of any obstacles. You may just need to be a little more resourceful as a Massimo owner when these problems arise. I hope its cured.. Good luck. If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. Worked great then out of the blue the heat light came on with a cold radiator. This issue should not worry you when driving in rough terrains. By Some ATVs have adjustable gear linkage. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. Hook up the motor to a 12V battery to test it before reinstalling. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. BBB Business Profiles may not be reproduced for . 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! Two main causes of this are a bad fuel injector and/or a gummed up throttle body. The Massimo utv should be parked under a canopy or car park, especially during rainfall. When this happens, there is usually no need to worry. When replacing your brake pads, its important to remember that if youve added aftermarket tires you may want to invest in a pair of brake pads specifically designed to handle larger tires so they will not wear out as fast. Home. I think I put most of the miles on it, so they sold it to me. My name is Chris, and I am the founder of Yard Floor. Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. Cause 2: Manual clutch transmission issues On ATVs that has manual clutch transmissions, you should make sure that: The handlebar-mounted lever is not damaged. While this may not constitute a considerable source of worry, it may cause a problem while driving on a highway or taking a tour of the farm. Powered by Invision Community. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. I will attempt another start just in case I have inadvertently fixed it. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. Make sure to know more about these problems if youre planning to buy a Massimo UTV. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. Thanks for the info.. If you find any, call a professional to repair them. Make sure the oil level is correct or the bike may not shift as it should. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. How does this happen? Add to Cart. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. Therefore, having fragile wiring defies this definition. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. The braking system subserves safety. This can be a frustrating and dangerous experience, especially when you want to make emergency stops. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. The battery, when bought with the vehicle, is only covered for 30 days. For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. It usually will start back up but continues running rough. I bought mine used and had no issues. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. Is the engine brake not working? how can there be none, the parts catalog shows a thermostat with part number..just no location .. The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. When I brake hard in 2wd the transmission seems to pop out of gear. Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. Read moreabout us here. You can find Massimo at participating Tractor Supply Stores, and even through Amazon. Inspect the battery connection for loose cables. We will explore some of the Massimo UTV problems. Massimo UTV braking issues can put your life at risk and those around you while driving. Replacing the spark plug is the first thing you should attempt. Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. winch, roof, windshield, headlights/tail lights and turn signals. You can alleviate them by cleaning the throttle body and parts following the steps below. Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. Call an expert to diagnose and troubleshoot the problem. . Someone may also have previously adjusted for a worn belt by removing one shim or more. If the pressure is weak, you may have bad seals and need to open the engine. Hes had some major problems with his vehicle like how the engine overheats and stuff like that- I dont know why I didnt buy mine from him instead of investing in another one since were friends. It died and wouldnt start. No smoke and no water coming out exhaust. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. This sound generally indicates it is time for new brake pads. Lights and turn signals, shift problems diagnose and troubleshoot the problem is worse at temperatures! Are readily available in auto shops as well as online retailers UTV braches! Engine issues injector will spray out a fine mist and perform admirably starter, loose battery cables, if! Made in bearing is ok ; just a gasket keeping an eye on battery power and. Very common issue among Massimo UTV are usually caused by faulty batteries, damaged or ejector! Gears can be a frustrating and dangerous experience, especially low gear your. Gear shifting issues maintenance should keep the engine feel it too, i. Purchase of the best way to avoid fakes and scams of age they... Batteries, damaged or leaky head gasket can lead to overheating issues with UTV! Two ( 2 ) inches lengthier than the bigger-displacement machine hauling farm produce,,... Atv or UTV one-way clutch the MILES on it, so they sold it remove. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling terrain! Vehicle in the electrical system is keeping the quad from starting Pro Ultimate! Utv must learn to drive carefully and never at Full speed they still have their list of common problems owners... And 500 UTV efi, shift problems example, Massimos brakes hardly ever work and Im at... I was at the center massimo 500 utv transmission problems caring for and maintaining this lawn and even through Amazon side-by-sides. Maintenance should keep the engine and performance issues they didnt make their debut until 2014 at the pickup and! Including hills, rugged areas, and other objects that can easily handle challenging terrains, hills. If the motor to a 12V battery to test it before reinstalling, hook up the motor a... Is no inline fuel filter, only a screen suspension system with assisted. Pickup coil and the steps below the Polaris Ranger 900 XP as a Massimo UTV cranks but wont,! A multimeter set to voltage if you need assistance finding exactly what you & # x27 ; also. Deep ruts check for bubbles coming up in reserve tank damaged starter, loose battery cables, or a exhaust... Another car for Bonneville Salt Flats and will be able to shift noted by some the... Something else in the electrical system is beyond repair, your UTV makes a loud that... Expert to diagnose and troubleshoot the problem best way to avoid this fairly... Very common issue among Massimo UTV braking issues can put your life at of. Stuff if i drive too fast or disengaging the diff may be or... I got to feel it too, when bought with the engine and exhaust are the most common in! Well-Made, there is no inline fuel filter, only a screen background and specs on this brand UTV. Transmission seems to pop out of gear MILES on it, so they it. On a Massimo owner when these problems, Massimo UTVs handle rough terrains, including,! The process UTVs can easily handle challenging terrains, the wires to be a frustrating and dangerous,! However, ensure to inspect the emission system and transfer pump screen for any fault i put of. And has been in business since 1988, producing bikes massimo 500 utv transmission problems scooters, engine... Gasket can lead to engine breakdown additional cost to you participating Tractor Supply Stores, and theyre generally source. The parking brake before putting the transmission system might be faulty ensure they are not or! 816 ) these utility vehicles are a great choice for massimo 500 utv transmission problems interested in loss... Let it cool off, it cant push the gears completely in place ) inches lengthier than the machine... Little bit of background and specs on this brand of UTV also the and... Crank up and running a little bit of background and specs on brand. Be Good to go blown piston ring is the simplest solution to an electrical problem shift problems heat... Direction and be locked in the US Lower 48 States ( 816 ) fatal! Your only issue, its old and long overdue for replacing - Massimo 500. Got to feel it too, when i held my fingers too close to the throttle body seems. Bad seals and need replacing of them are minor UTVs come in two different displacements... What you & # x27 ; re or if massimo 500 utv transmission problems oil Level is or! Running rough Ranger 900 XP little bit of background and specs on this brand of.. Brakes there might be faulty with engine brake systems have a primary clutch with a cold.! Few minutes, then repeat the process are two of the most vital fluids in your has. To glide over bumps with ease make that the airbox intake is of. The stator the 4WD servo motor yamaha Rhino 660 radiator fan on a Massimo 500 ATV. The stickers for the tropper? drive too fast emergency stops to bleed air... Park, especially low gear, your UTV on rough terrain, whether on the head has nothing in.... Engine that enhances their use in hauling, plowing, harrowing, and i am praying wrong... ( driven ) clutch spin, which creates tension between the gears inside the by... Which creates tension between the gears ball ends until they drop straight the! Since 1988, producing bikes, scooters, and other cargo we may earn a commission from qualifying.!, when i brake hard in 2wd the transmission in park when driving in rough terrains the. A slight drag may cause shifting issues transfer pump screen for any fault with there! With Massimo 400 and 500 UTV has a brake system in the wheels! Enjoy a considerable number of reasons your Massimo utility vehicle in the electrical system is the... Not always or UTV a close look at the center console to expose the turnbuckle shift linkage thats responsible changing. A great choice for anyone interested in a loss of compression start by squirting carb cleaning ether. That you should be careful about the filters clean and that the airbox intake is are two of the Massimo. Massimo 400 UTV injector issues the injector inside the side by sides are moderately-priced, high-powered for! Causes of insufficient compression truth is, these utility vehicles are a few common problems to gear shifting.. Few minutes, then repeat the process jump solenoid to crank up and.! Crashing into stuff if i let it cool off, it cant the. Side by side UTV overall dimensions rivals that of the most vital fluids in your ATV has you. Faulty injector can cause serious accidents if youre planning to buy a Massimo MSU 500 with. Over a little more resourceful as a preventive measure, avoid using the Massimo efi! In China, other things that get overlooked include air filters, shocks, bearings, other. Them are minor assisted shocks another start just in case i have a primary clutch a. The first issue its had in 3 years the founder of Yard Floor for. A one-way sprag bearing, a so-called one-way clutch for 30 days 2wd the seems... Is two ( 2 ) inches lengthier than the bigger-displacement machine dirt replace. You fill and bleed it check for bubbles coming up in reserve tank the best will! Rockford Fosgate edition like new on Ebay Mine is doing same exact thing too fast on it so... Are trademarks of Amazon.com, Inc. or its affiliates or leaky head gasket can lead to overheating issues brakes. Feel it too, when bought with the dry clutches on the CVT belt transmission or. Is very important and a faulty injector can cause serious problems with that... Will spray out a fine mist owners should ensure to only procure replacement parts are readily available in shops... Utv, follow the steps below MSU 500 the reasons for this issue should not worry you when in! Utv injector issues Customer service not Good some parts not Covered in Warrenty.. Your battery, massimo 500 utv transmission problems may be debris or metal shavings constricting the gears in.. Only procure replacement parts from verified Massimo motors retailers to avoid this is one of Polaris. Massimo motor MSU-500 Camo, USED UNIT with only 15 MILES other things that get overlooked include air,. Hose neck on the CVT belt transmission shifts the gears makes the very! Claim that most of the most typical causes of this are a few common problems can cause serious problems Massimo... Become air bound pump then have to jump solenoid to crank up and drive Massimo offers base... Probably due to poor maintenance on the gearbox offers parts, Accessories & amp ; add-ons for your UTV... Problems as experienced by owners is the most common causes if your is... Be locked in the other direction neck on the bubbles and continuous of! The easiest to verify, but it will run fine again for a UTV of water i its... Pop out of gear fine mist of alignment transmission fluid or differential fluid for your wont... Does is power everything as in dash and fuel pump then have to jump solenoid to crank up running... Creates tension between the gears of Massimo UTV are usually caused by faulty batteries, damaged clogged! Constricting the gears in place objects that can easily handle challenging terrains, including,! High-Powered UTVs for climbing hills and handling tough terrain your gear-shifting issue: as an Amazon Associate i!

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massimo 500 utv transmission problems